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Nerves & Knives

August 10th, 2010

The thirty remaining contestants barely had a chance to catch their breath before facing two back-to-back challenges that would ultimately test their cooking technique and creativity. “If you can’t chop an onion, how do you expect to put food on a plate?” That’s what the judges asked the MasterChef Top 30 as a dump truck piled high with six tons of onions backed into the cavernous warehouse.

This two-tiered challenge proved to be a nerve-racking whirlwind for the production crew and contestants alike. I confess: when Gordon warns the contestants, “if there’s anybody here who’s not nervous— get nervous,” I was convinced he was really speaking to me in code; as I was super anxious about making sure everything went perfectly smooth from a culinary standpoint.

The warehouse location we shot in was in the middle of nowhere and completely vacant. Our fabulous location manager, Stephen, found it and the space really was perfect for the feel we wanted to grasp, which I think came through in watching it. While the warehouse was amazing, it was also totally bare bones. We were responsible for bringing in absolutely everything: stoves, ovens, equipment, running water, sinks, refrigeration, and a portable pantry just to hit the heavy highlights.

Now, you can’t just walk into a grocery store and purchase 12,000 pounds of onions and 50 cases of eggs. Weeks in advance, I was on the quest to procure these items in massive volume. Gill’s Onions in Oxnard, California were gracious enough to donate all of the onions for this crucial challenge. Oxnard is about 50 miles outside of Los Angeles. My amazing production assistant, Scott, drove to the farm and did the heavy lifting—filling our dump truck with sacks and sacks of onions. The problem was, legally the truck could not be piled over the rim with cargo while in motion, so some adjustments needed to be made. There was super Scott, filling up his Kia Spectra until his car was so weighed down, it hugged the pavement like a low-rider!

The next hurdle was physically setting up the actual onion challenge: the contestants must impress the judges with their knife skills in order to make it to the next round. The Culinary and Art departments created thirty chopping stations, all precisely in line with one another. Each measured only 3-feet wide, and equipped with identical cutting boards, knives, bowls, towels, and trash cans.

After the sea of onions is sprawled before them, the contestants are told the challenge by the judges. In reality production, we then stop and read the rules and give the contestants an opportunity to ask questions. After a bathroom break, all hopefuls get in line.

Once the voracious chopping gets underway, I then had to sprint to the other end of the warehouse to make sure the “egg tower” was standing tall without much breakage. I’ve got to say, I’ve never before filled a flat-bed with onions or stacked a fork-lift full of eggs, who has, but the accomplishment was enormously fun, pun intended.

The second phase of the challenge is one of my favorites: prepare a memorable dish with a single egg in only 30 minutes–the rest is up to the contestants. This is a seemingly simply exercise that really shows creativity in cook. Eggs can be boiled soft, medium, hard, poached, fried, scrambled, baked, shirred, or whipped into something extra-ordinary. The judges were looking for the egg to be the hero of the dish. What would you make?

A great example of pushing the limits and expounding on the challenge was Tracy Nailor’s delicious dish: Caramelized Banana Napoleon. She was the only contestant savvy enough to prepare a dessert and utilize the yolk to create a creamy custard and make the most of the whipped whites and turn them into a heavenly meringue. This kind of thought is what the judges are looking for in mentoring a MasterChef.

So now we have the final 14 best amateur cooks in America!:
Avis White,
David Miller
Faruq Jenkins
Jake Gandolfo
Jennifer Hamiter
Lee Knaz
Mike Kim
Sharone Hackman
Sheena Zadeh
Slim Huynh
Sheetal Bagnat
Tony Carbone
Tracy Nailor
And Whitney Miller!

The competition really begins next week in a 2 hour episode WEDNESDAY AUGUST 18TH 8:00 – 10:00 P.M. ON FOX!

August 4th, 2010

I am fortunate to have a unique perspective into MasterChef being the person in charge of all things culinary related on a food show is possibly one of the most difficult departments to run. I’m not going to sugar-coat it—prepping for the auditions was absolutely insane! Fifty semi-finalists cooking their signature dish for judges, Gordon Ramsay, Graham Elliot, and Joe Bastianich. Only thirty will make it through and receive an apron—no pressure!

Production flew in people from all over the country—Dallas, Atlanta, Boston, Mississippi, and Chicago—just to name a few. The home-cook hopefuls were given one hour to prepare their signature dish for the discerning judges: this takes some planning.

My amazing culinary team, Michele and Alesha, and I orchestrated the contestants shopping trip to purchase the ingredients for their dish. I’ve been producing food television for a long time, but fifty home cooks nervous and excited about cooking for Gordon is a whole other level of intense responsibility. Not to mention what is at stake for the winner: a chance to win $250,000 and publish their very own cookbook. As a cookbook author, having your name on the cover of a book is a coveted honor and indeed quite a prize.

This was no joke to them. For real, people were smuggling-in ingredients and believe-it-or-not, even planting specialty items, such as beer cheese, in our selected grocery store that did not carry it. But we have ways of finding out everything 🙂

Because this is a competition series, certain measures must be taken so all is fair in love and war. The show, and Fox, takes rules seriously, so all is legit. The parameters were: every contestant must shop at the same market and allotted the same time limit, which was one hour. They could bring up to five specialty items from home, either a non-perishable ingredient or cooking equipment—for instance, Tamar brought her homemade Jamaican spice mix and Tracy brought her mother’s well seasoned cast-iron skillet. Two passenger vans, fifty coolers, and a coffin freezer stocked with ice later, we got cooking!

The contestants rotated into judging every hour. Culinary set up three individual cooking stations and turned each over ever hour on the hour, which was no small task. All equipment was cleared, traded out, washed, sanitized, and reset in a matter of minutes. Every station was outfitted with identical kitchen tools and cookware. Again, fairness and competing on an equal playing field is given the utmost detail by everyone involved with the show.

Just so you get an idea of the sheer volume, the following is a list of what all of the cooks had available to them in the MasterChef Kitchen:

Refrigerator & Freezer
4 Gas Burners
1 Oven
1 Sink with hot water
Olive Oil cruet
Kosher salt
Peppermill

Tableware: Plates, Bowls, and Utensils
Pots – all sizes with lids
Pans (including sheet pans, glass baking dishes, wok, and grill pan)
Mixing Bowls – Glass and Stainless
Standard 7-piece Knife Set with steel
Cutting Boards – Wooden and Plastic
Measuring Cups – Dry and Liquid
Measuring Spoons
Colander/Strainers
Standard Blender
Immersion Blender
Food Processor with multiple blades
Standing Mixer
Hand-held Beater
Rice Cooker
Pressure Cooker
Juicer
Wooden spoons
Slotted Spoons
Wok Strainer
Tongs
Spatula – Flat and Rubber
Whisks
Ladles
Potato Masher
Vegetable Peeler
Grater
Zester
Rolling Pin
Pastry Brush
Wine Opener
Can Opener
Meat Thermometer
Frying Thermometer
Aluminum Foil
Plastic Wrap
Wax Paper
Kitchen Twine
Cheesecloth

As the culinary crew reset the stations on the main stage, I was in the “chamber”, standing on the sideline as hopefuls presented their signature dish to the judges. The energy in the judging room was seriously intense. To see the passion in these cooks’ eyes made me appreciate working in the food industry even more. I felt so bad for some of the people who did not make it through. There were a lot of tears, but the judges were steadfast in only selecting the cream of the crop; no pun intended, to compete for the title of MasterChef.

As of mid-afternoon, sadly, no one had yet received an apron; the judges were hungry and irritable to be sure. Finally, when Mike Kim received the first apron from Gordon and was ushered out to the floor to provide example, I had chills up my spine. Mike’s smile lights up the room, so I was really happy he made it through. I did manage to sneak a little taste of Mike’s Duck Ssam with Orange-Miso Sauce and it was mind-blowing.

Being in the room when David Miller served his Bouillabaisse was an incredible experience. To watch the three judges knock this cocky kid down to desperate tears was really emotional. The show is obviously cut down from real time, so in reality, David’s judging lasted for a good ten minutes, which at the time felt like eternity. Even watching it again on the show that aired last week, I got all choked up. I hear from lots of folks that they did too.

And then there was Faruq, I had been chatting with his wife, Jennifer, as their 3-year-old son Sylas napped on one of the couches on set. They are such a beautiful family, and Faruq is honestly dedicated to the craft of cooking. I secretly hoped his Mac and Cheese would knock the judges socks off. After Gordon brought his wife and son in the room, I swear, I almost lost it. I get so into caring about these people from the very beginning. Food is love! There I was, standing behind camera trying not to sob too loudly. What you see on the screen is really how it all unravels, which is one of the reasons working on MasterChef has been the most satisfying show of my career.

On tonight’s episode, I admit I was rooting for Darryl Pierce and was thrilled he got an apron. I was the judge on the road during the open call auditions and fortunate to taste his dish in Denver, which ultimately got him the opportunity to come to Los Angeles and cook for the judges. To cook as well as he does with his handicap provides such inspiration and love for the human spirit.

Truth be told—construction worker Jake Gandolfo rubbed me the wrong way at first. He storms in like a bull in a china shop, asking me a million questions about cooking equipment and stove top btu’s (British Thermal Unit). I’m was like, dude, you’re stressing me out. But I have to say, he is really focused, down-to-earth, and a really good cook.

The final thirty contestants who received aprons have no idea what is in store for them next week. You won’t want to miss my blog following the show; it will be a truckload!